Therma-tru Doors Installation User Manual Page 1

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Installation
SITE 1 2014 1.1
Installation
Pre-Hung Unit Installation ................................ 1.3
Pre-Hung Venting Unit Installation ............... 1.11
Pre-Hung Arch/Radius Unit Installation ........ 1.19
Multi-Point Lock
Quick Tip Sheet & Instructions ......................1.21
Sill Pan Installation Instructions .................... 1.29
Paintable & Stainable Aluminum Astragal
Site Installation Instructions .......................... 1.30
Multi-Point Shootbolt Paintable & Stainable
Astragal Installation Instructions ................... 1.33
Coastal Astragal 2 Installation Instructions .. 1.36
Multi-Point Shootbolt
Coastal Astragal 2 Installation Instructions .. 1.39
French Door System Outswing Astragal
Security Cover Installation ............................. 1.42
Transom Installation Instructions .................. 1.43
Elliptical Transom Casing Instructions ......... 1.55
Adjusta-Fit 2 Prehanging Instructions .......... 1.56
Sill Corner Seal Instructions .......................... 1.60
Adjustable Sill Cover Instructions ................. 1.61
Grille Installation Instructions ........................ 1.63
SDL Bar Installation Instructions ...................1.65
Spring Hinge Instructions ............................... 1.70
Screen installation .......................................... 1.71
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Summary of Contents

Page 1 - Installation

Installation SITE 1 2014 1.1InstallationPre-Hung Unit Installation ... 1.3Pre-Hung Venting Unit Installation ...

Page 2 - 1.2 2014 SITE 1

Installation1.10 2014 SITE 1Pre-Hung Unit InstallationPaso 10, cont.: anclaje adicional del marco. Puertas con vidrieras laterales: Coloque calzas

Page 3

Installation SITE 1 2014 1.11 Builder, Subcontractor or Supplier: Please forward these instructions to the homeowner. Therma-Tru® certified door

Page 4

Installation1.12 2014 SITE 1Step 2 cont.: Check and Prepare Opening. Check to be sure the framing walls around the opening are in the s

Page 5

Installation SITE 1 2014 1.13 Step 6: Adjust and Fasten Lock Side Mull Post. Adjust lock side mull post so that the weatherstrip cont

Page 6

Installation1.14 2014 SITE 1Step 12: Weatherproof, Finish and Maintain. Provide and maintain a properly installed drip cap or head fl

Page 7

Installation SITE 1 2014 1.15 Constructor, subcontratista o proveedor: Entregue estas instrucciones al propietario. Los sistemas de puertas Ther

Page 8

Installation1.16 2014 SITE 1Paso 2, cont.: Revise y prepare la abertura. Asegúrese de que las paredes que enmarcan el perímetro de la

Page 9

Installation SITE 1 2014 1.17Paso 5, cont.: Coloque a plomo y fije el listón vercal del cabezal lateral. Coloque calzas directamente en el listón

Page 10 - Pre-Hung Unit Installation

Installation1.18 2014 SITE 1Paso 12: Impermeabilice, aplique un acabado y dé mantenimiento. Proporcione y mantenga una cubierta de goteo o u

Page 11

Installation SITE 1 2014 1.19Pre-Hung Arch/Radius Unit Installation1EqualEqualCheck all four corners with squareWall straight?Check each side both w

Page 12

Installation1.2 2014 SITE 1

Page 13

Installation1.20 2014 SITE 1Pre-Hung Arch/Radius Unit Installation3••••••Go through another opening to work on swing side of doorLeave door fastened

Page 14 - 1.14 2014 SITE 1

Installation SITE 1 2014 1.21Multi-Point Lock Quick Tip Sheet & InstructionsExteriorLever HandleExteriorBackplateGasketInterior ofDoor StileGas

Page 15 - SITE 1 2014 1.15

Installation1.22 2014 SITE 1Multi-Point Lock Quick Tip Sheet & InstructionsSwing Door Handle Operation InstructionsTo lock system.Lift handle t

Page 16 - 1.16 2014 SITE 1

Installation SITE 1 2014 1.23Multi-Point Lock Quick Tip Sheet & InstructionsAEADBBCF1994-2009 Therma-Tru Corp. All rights reserved. Therma-Tru

Page 17 - SITE 1 2014 1.17

Installation1.24 2014 SITE 1Multi-Point Lock Quick Tip Sheet & InstructionsHARDWARE MODIFICATIONINSTRUCTION SHEETSHIPPING CLIP FORMISHANDLING D

Page 18 - 1.18 2014 SITE 1

Installation SITE 1 2014 1.25Multi-Point Lock Quick Tip Sheet & InstructionsManija externatipo palancaPlaca posteriorexternaGuarniciónInterior

Page 19 - Installation Instructions

Installation1.26 2014 SITE 1Multi-Point Lock Quick Tip Sheet & InstructionsInstrucciones de funcionamiento para la manija de puerta batientePar

Page 20

Installation SITE 1 2014 1.27Multi-Point Lock Quick Tip Sheet & InstructionsAEADBBCF1994-2009 Therma-Tru Corp. Todos los derechos reservados. T

Page 21 - Multi-Point Lock

Installation1.28 2014 SITE 1Multi-Point Lock Quick Tip Sheet & InstructionsINSTALACIÓN DE LA HEMBRA DEL CASQUILLO1. Marque la ubicación del agu

Page 22

Installation SITE 1 2014 1.29Sill Pan Installation InstructionsDry fit the pan in the rough openingmaking sure you have at least 2” of overlap at ea

Page 23

Installation SITE 1 2014 1.3Pre-Hung Unit Installation Builder, Subcontractor or Supplier: Please forward these instructions to the homeowner. The

Page 24

Installation1.30 2014 SITE 1Paintable & Stainable Astragal Site Installation Instructions®The Most Preferred Brand in the BusinessThe Most Pref

Page 25

Installation SITE 1 2014 1.31Paintable & Stainable Astragal Site Installation Instructions1APPLY SEALANT AND MARK SLIDEBOLT ENDS.Extend slide b

Page 26

Installation1.32 2014 SITE 1Paintable & Stainable Astragal Site Installation Instructions4Position brass keeper plate as shown at overhead hole

Page 27

Installation SITE 1 2014 1.33Multi-Point Shootbolt Paintable & Stainable Astragal Installation Instructions®The Most Preferred Brand in the Bus

Page 28

Installation1.34 2014 SITE 1Multi-Point Shootbolt Paintable & Stainable Astragal Installation Instructions1SET ASTRAGAL ON DOOR.Align astragal t

Page 29 - Label enlarged for clarity

Installation SITE 1 2014 1.35Multi-Point Shootbolt Paintable & Stainable Astragal Installation Instructions3FASTEN STRIKE PLATE ASSEMBLY.(Sold

Page 30 - 1.30 2014 SITE 1

Installation1.36 2014 SITE 1Coastal Astragal 2 Installation Instructions®The Most Preferred Brand in the BusinessSiteInstallationInstructionsforCoas

Page 31 - SITE 1 2014 1.31

Installation SITE 1 2014 1.37Coastal Astragal 2 Installation InstructionsOpen door and drill 3/8” diameter hole at overheadin wood frame 2” deep.Dri

Page 32 - 1.32 2014 SITE 1

Installation1.38 2014 SITE 1Coastal Astragal 2 Installation Instructions5INSTALL LONG HINGE SCREWS.With door open,at hinges wherelabels indicate,dri

Page 33 - SITE 1 2014 1.33

Installation SITE 1 2014 1.39Multi-Point Shootbolt Coastal Astragal 2 Installation Instructions®The Most Preferred Brand in the BusinessSiteInstall

Page 34 - 1.34 2014 SITE 1

Installation1.4 2014 SITE 1Pre-Hung Unit InstallationStep 2 cont.: Check and Prepare Opening. Check to be sure the framing walls around the

Page 35 - SITE 1 2014 1.35

Installation1.40 2014 SITE 1Multi-Point Shootbolt Coastal Astragal 2 Installation Instructions2DRILL HEAD AND SILL BOLT HOLES.Rev. 12/20/024Positio

Page 36 - 1.36 2014 SITE 1

Installation SITE 1 2014 1.41Multi-Point Shootbolt Coastal Astragal 2 Installation Instructions5INSTALL LONG HINGE SCREWS.With door open,at hinges

Page 37 - SITE 1 2014 1.37

Installation1.42 2014 SITE 1French Door System Outswing Astragal Security Cover InstallationAttach Outswing Astragal Security Cover (Optional) (No

Page 38 - 1.38 2014 SITE 1

Installation SITE 1 2014 1.43Transom Installation InstructionsInstallation InstructionsforTransom UnitsRead all instructions before starting.Continu

Page 39 - Multi-Point Shootbolt

Installation1.44 2014 SITE 1Transom Installation Instructions1ASSEMBLE JAMB EXTENDERS IF USING 6-5/8” JAMBS.2APPLY JAMB EXTENDERS IFAPPLICABLE.Align

Page 40

Installation SITE 1 2014 1.45Transom Installation Instructions3WIDTH-MATCH MULLED UNITS.Measure widths and compare.When jamb-stitched ("mulled&

Page 41

Installation1.46 2014 SITE 1Transom Installation Instructions3WIDTH-MATCH MULLED UNITS. (CONT.)BBAACCShim or RemoveMaterial WhereRequired ToMatch Wi

Page 42 - French Door System Outswing

Installation SITE 1 2014 1.47Transom Installation Instructions4ATTACH TRANSOM TO DOOR UNIT.Draw units together tightly.Fasten with 1” corrugated fas

Page 43 - Transom Units

Installation1.48 2014 SITE 1Transom Installation InstructionsCUT BRICKMOULD TO SIZE.(RECTANGULAR TRANSOM)CAUTION:The following four steps apply only

Page 44 - 1.44 2014 SITE 1

Installation SITE 1 2014 1.49Transom Installation Instructions7FASTEN BRICKMOULD TO FRAMEHEAD.6FASTEN BRICKMOULD TO SIDE JAMBS.Locate and attach bri

Page 45 - SITE 1 2014 1.45

Installation SITE 1 2014 1.5Pre-Hung Unit InstallationStep 5: Shim at Hinge Locations and Secure Hinge jamb. Leave door fastened and closed with t

Page 46 - 1.46 2014 SITE 1

Installation1.50 2014 SITE 1Transom Installation InstructionsCUT BRICKMOULD TO SIZE.(ELLIPTICAL TRANSOM)8SECURE CORNERS AND CAULKREMAINING GAPS.Secu

Page 47 - SITE 1 2014 1.47

Installation SITE 1 2014 1.51Transom Installation Instructions11CUT MULL CASING TO PROPERLENGTH AND APPLY.10FASTEN BRICKMOULD TO SIDE JAMBS.Locate a

Page 48 - 1.48 2014 SITE 1

Installation1.52 2014 SITE 1Transom Installation Instructions12FINAL TRANSOM ATTACHMENT TO DOOR.Draw head/sill joint together and clamp if required.

Page 49 - SITE 1 2014 1.49

Installation SITE 1 2014 1.53Transom Installation Instructions13INSTALL TRANSOM GRILLE (OPTIONAL)Use table below for location of grille bars.Mark tr

Page 50 - 1.50 2014 SITE 1

Installation1.54 2014 SITE 1Transom Installation Instructions14INSTALL GRILLE BARS ON RECTANGULAR TRANSOMS.Plastic Slide and Nail InstallationLocate

Page 51 - SITE 1 2014 1.51

Installation SITE 1 2014 1.55Elliptical Transom Casing InstructionsElliptical Transom Casing Installation Instructions1750 Indian Wood Circle Maum

Page 52 - 1.52 2014 SITE 1

Installation1.56 2014 SITE 1Adjusta-Fit 2 Prehanging InstructionsCODESBuilding codes may vary from area to area.If a fire rating is required of the

Page 53 - SITE 1 2014 1.53

Installation SITE 1 2014 1.57Adjusta-Fit 2 Prehanging InstructionsJOB SITE COMPONENTSTRIM (3 Pieces)Hinge, Lock andHead Trim(2) #8 x 3/4” Phillips F

Page 54 - 1.54 2014 SITE 1

Installation1.58 2014 SITE 1Adjusta-Fit 2 Prehanging InstructionsDRIVE SECURITY SCREWS INTOHINGE LEAVES.CENTER UNIT IN OPENING ANDFASTEN FLANGES TO

Page 55 - SITE 1 2014 1.55

Installation SITE 1 2014 1.59Adjusta-Fit 2 Prehanging Instructions10SEAL ALONG FRONT OF SILL BASE.INSERT EXTENDER INTO RISER.Fasten converter plate

Page 56 - Prehanging Instructions

Installation1.6 2014 SITE 1Pre-Hung Unit InstallationStep 10 cont.: Additional Frame Anchoring. Doors with Sidelites: Shim above mull post or j

Page 57

Installation1.60 2014 SITE 1Sill Instructions1. When saddle is adjustable, adjust saddle to desired height to ensure proper seal and door func

Page 58

Installation SITE 1 2014 1.61Sill InstructionsAdjustable Sill Cover Instructions1. Position cover and hook onto sill.NOTE: Be sure to remove sill c

Page 59

Installation1.62 2014 SITE 1Grille Installation InstructionsGrilles come complete with clips. SPRING STEEL CLIPSInstallation for Lite FramesInstall

Page 60 - Sill Instructions

Installation SITE 1 2014 1.63Grille Installation InstructionsInstallation for FC & SS Flush-Glazed Doors To assure proper installation, carefu

Page 61

Installation1.64 2014 SITE 1Grille Installation Instructions11-7/16”22-27/32”21-17/32”43-3/32”Notch LocationsInstallation for Flush-GlazedClassic-Cr

Page 62 - Position Clips

Installation SITE 1 2014 1.65SDL Bar Installation Instructions (Smooth Star / Fiber Classic)NOTE: TEMPERATURE RANGE FOR OPTIMUM TAPE ADHESION IS 70°

Page 63 - Section Cut for Clarity

Installation1.66 2014 SITE 1SDL Bar Installation Instructions (Smooth Star / Fiber Classic) 7. Assemble the horizontal and vertical divider(s). U

Page 64 - Classic-Craft

Installation SITE 1 2014 1.67SDL Bar Installation Instructions (Smooth Star / Fiber Classic)Carrier backingSmall Zip Tieor Coffee StirrerZip TiesSDL

Page 65 - (Smooth Star / Fiber Classic)

Installation1.68 2014 SITE 1SDL Bar Installation Instructions (Smooth Star / Fiber Classic)6.5009.4802 LITE CRAFTSMAN21 X 15TOP3 LITE CRAFTSMAN21 X

Page 66

Installation SITE 1 2014 1.69SDL Bar Installation Instructions (Smooth Star / Fiber Classic)5 7/85 7/811 3/411 11/16ENDMID11 11/16711 3/47END13 15/1

Page 67

Installation SITE 1 2014 1.7Pre-Hung Unit Installation Constructor, subcontratista o proveedor: Entregue estas instrucciones al propietario. Los e

Page 68 - 3 LITE CRAFTSMAN

Installation1.70 2014 SITE 1HEX ADJUSTMENT ON TOPLEFT-HAND APPLICATIONHEX ADJUSTMENT ON BOTTOMRIGHT-HAND APPLICATIONCROSS PINHEX KEYINSTRUCTIONS FOR

Page 69

Installation SITE 1 2014 1.71Remove existing screen track.Insert wheels of top hung adapter into top hung track as shown.Position track up into scre

Page 70 - Spring Hinge Instructions

Installation1.72 2014 SITE 1Screen InstallationRemove existing screen track by rotating the back edge down as you pry it out.Insert wheels of top hu

Page 71 - Screen Installation

Installation SITE 1 2014 1.73Screen InstallationPosition the right or left door panel into the frame.Be sure the side hinged channel aligns properly

Page 72

Installation1.74 2014 SITE 1Screen Installation5Assemble outside handle with button, spindle and spring.Push this assembly through installation hole

Page 73

Installation SITE 1 2014 1.75Screen InstallationHead ScreenTrackScreenSill TrackInstall Screen DoorInstall screen door by insertingtop guide wheels

Page 74

1.76 2014 SITE 1Screen InstallationVenting Sidelite ScreenMaterials SuppliedScreenSide Screen tracks (2)Top Screen Track#6 x 3/4” PFH Screws1Install

Page 75

Installation1.8 2014 SITE 1Pre-Hung Unit InstallationPaso 2, cont.: revise y prepare la abertura. Aseqúrese de que las paredes que enmarcan

Page 76

Installation SITE 1 2014 1.9Pre-Hung Unit InstallationPaso 5: coloque calzas en las ubicaciones de las bisagras y asegure la jamba con b

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