Therma-Tru Fiber-Classic User Manual Page 1

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PATIO
DOOR
SYSTEMS
Therma-Tru
Fiber-Classic
and
Smooth-Star
Sliding Patio
Door System
®
®
®
Double Unit
Assembly & Installation
Read all instructions before starting.
The applicable standards for these products are governed by
the International Residential Code.
Copies of performance ratings and testing are available on our website
www.thermatru.com and our product manual.
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Summary of Contents

Page 1 - Assembly & Installation

PATIODOORSYSTEMSTherma-TruFiber-ClassicandSmooth-StarSliding PatioDoor System®®®Double UnitAssembly & InstallationRead all instructions before sta

Page 2

91213#8 x 3 Pan Head Screws"The sill's center screw needsto be installed three inchesoff center in the direction ofthe active panel.Using (1

Page 3 - SCREW CHART

10INSTALL STATIONARY PANELINSTALL ANCHOR BLOCKS141512From exterior side of system, installstationary panel by inserting top ofpanel up into exterior c

Page 4 - Frame Assembly

ADJUST ROLLERS17Using a screw driver, turn adjustmentscrews in rollers left or right until panelis level and glides smoothly across thetrack.Close pan

Page 5 - ATTACH HEAD TO JAMBS

12INSTALL ACTIVE INTERLOCK19Active interlockKerfsButt active interlock up againsthead jamb leaving a slight gapof approximately 1/64” betweenhead jamb

Page 6 - DRIP CAP INSTALLATION

HANDLE INSTALLATION21Refer to instructions supplied with handle set kit.ATTACH STRIKE PLATE22Align slots in strike plate to pre-drilledholes in active

Page 7 - Frame Installation

PREP DOOR FOR FOOT BOLT23Tear out template on page 16 to locate and drill holes for foot bolt.Locate template on interior side of active panel towards

Page 8 - SET UNIT INTO ROUGH OPENING

15INSTALL FOOT BOLT KEEPERINSERT PLUGSATTACH JAMB COVERSLIDING SCREEN DOOR26272829Close the active door completely.Align notch in keeper with foot bol

Page 9 - PLUMB SIDE JAMBS

16Active panel edgeBottom door edge1/8” dia holes1” deepBottom cornerof active panelTowardsinactivepanelTowardsinactivepanel

Page 11 - INSTALL ANCHOR BLOCKS

181. Sand the surface to be re-coated with 180 grit sandpaper to abrade and make porous.2. Remove all sanding dust from the surface. This can be accom

Page 12 - INSTALL ACTIVE PANEL

1The following packages are needed to complete the installation of yourSliding Patio Door System.Therma-Tru®Check all components for correct size and

Page 13 - ATTACH INACTIVE INTERLOCK

19JAMB EXTENSION INFORMATIONThe following images are intended to help clarify how a patio door isinstalled in different frame openings.The jamb extens

Page 14 - INSERT PANEL BUMPER

31” 31”5” 5”5”5”13”6 1/4” 6 1/4”1”1”20INTERIOR CASING ATTACHMENTInterior casing may be attached to the frame in either of the following ways:An air na

Page 15 - INSTALL SILL CAP TOP

21SIZING INFORMATIONGridsWidth Height Width Height # of Lites5/0 x R.H. XO or OX 59 1/4 79 1/2 60 80 10 or 156/0 x R.H. XO or OX 71 1/4 79 1/2 72 80 1

Page 16 - SLIDING SCREEN DOOR

22DOOR HANDING GUIDELeft HandRight HandViewed from exterior

Page 17

1687 Woodlands Dr. Maumee, OH 435371-800-THERMATRU (843-7628)www.thermatru.comPATIODOORSYSTEMS© 2005 Therma-Tru Corp.Therma-Tru Doors is an operating

Page 18

2#10 x 3" Flat Head Screw#8 x 3" Pan Head Screw#10 x 2 Pan Head Screw½#10 x 1 Pan Head Screw½"#8 x 1 S.S. Pan Head Screw½"#8 x 1 3

Page 19 - REPAINTING PROCEDURE

3NOTE:A large work area is needed to assemble the frame kit. Cover area withcardboard from one or more door panel cartons to protect frame partsand fl

Page 20 - JAMB EXTENSION INFORMATION

ATTACH SILL TO JAMBSATTACH HEAD TO JAMBS45NOTE: Be sure that foam pads are in place before assembling frame.Apply sealant to sill and sidejambs as sho

Page 21 - INTERIOR CASING ATTACHMENT

5Place drip cap on top of head jamb.Place head sealing fin on top of drip cap, engaging slot insealing fin with flange on drip cap.Staple head sealing

Page 22 - SIZING INFORMATION

6Check rough opening as follows and correct if necessary:• Sub-floor to be flat, level, and clean. Sill must be supported throughoutits entire length.

Page 23 - DOOR HANDING GUIDE

7APPLY SILICONE SEALANT TO SILL AND FINSSET UNIT INTO ROUGH OPENING89NOTE:CONTINUOUS BEADS OFSEALANT ARE REQUIRED.Run continuous beads of sealantacros

Page 24 - 1-800-THERMATRU (843-7628)

8LEVEL SILLPLUMB SIDE JAMBS1011Sill be flat and level.Check and make any necessary adjustments.If necessary, add temporary blocking underprojecting ex

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